Air Compressors

If you want to run animated props on compressed air, you need a source of compressed air. That's clear enough, isn't it?

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Intro

A compressor is a big expense, and most home haunters just approaching pneumatic props seek cheaper alternatives. There are some, but few are practical:

Your best bet is to borrow or purchase a compressor.

 

Shopping for a compressor

When shopping, consider these characteristics:
Every compressor in the range that we are looking at will have a pressure-switch that turns off the compressor when the tanks are full of air, and turns it back on when the stored air has been used up. If you manage to get the right size compressor and storage tank, the compressor will turn on only occasionally, and most of the time, the props will run (quietly) on the stored air. If you get the wrong size, the compressor motor will run all the time, and you will have a significant noise problem.

Generally, anything that can power a full-sized spray paint gun is sufficient for pneumatic props. If you get too large a compressor, it may trip the circuit breaker when it cuts in.

There are plenty arguments about which brands are better, how large is enough, and oil-sump versus oilless. We'll skip those issues for now (other than mentioning that).

You can find suitable equipment at:

Note that there are different kinds of compressors, designed for different purposes. Just because a compressor only has a half-gallon tank, and is rated for 1 SCFM doesn't mean it is a bad compressor. It might be excellent for air brushes. It's just the wrong compressor for this particular job (operating pneumatic props).

I suspect that most home haunters would be happy with:

Such a compressor would also be capable of running most air-operated power tools (one at a time).

A big commercial haunt that runs year-round would probably want a much larger compressor with a belt-driven, cast-iron, oil-lubricated pump.

 

Gallery of inexpensive compressors

We have composed a table of compressors, not as an exhaustive list (because any such attempt would be instantly obsolete), but as an example of what's out there. Prices are circa January 2002, in southern California. By the time you read this, everything will have changed, but this should give you some idea of the available equipment.

These are all direct-drive units. Larger units tend to be belt-driven.

air volume delivery
make model power
source
motor noise type weight storage
tank
max
pressure
@40 PSI @90 PSI @100 PSI price store
Central
 Pneumatic
40400 110 VAC
? Amps
2 HP
3360 RPM
? DB oil lube ? lbs 8 gal
single
115 PSI 7 CFM 5 CFM ? CFM $ HF
Hitachi EC12 110 VAC
15 Amps
2 HP
3450 RPM
75 DB oil lube 60 lbs 4.3 gal
twin
125 PSI ? CFM ? CFM 3.6 CFM $247 HD
Campbell
 Hausfeld
FP2020 110 VAC
? Amps
? HP
? RPM
? DB oilless ? lbs 4 gal
pancake
125 PSI ? CFM ? CFM ? CFM $139 HD
Campbell
 Hausfeld
WL506255AJ 110 VAC
14 Amps
3 HP
3450 RPM
? DB oilless 62 lbs 4 gal
twin
125 PSI ? CFM 6.2 CFM ? CFM $248 HD
Campbell
 Hausfeld
WL6500 110 VAC
? Amps
5 HP
? RPM
? DB oilless ? lbs 13 gal
single
125 PSI 6.9 CFM 5.5 CFM ? CFM $198 HD
Campbell
 Hausfeld
WL504355AJ 110 VAC
13 Amps
2 HP
1725 RPM
? DB oilless 56 lbs 4 gal
pancake
125 PSI ? CFM 3.1 CFM ? CFM $? HD
Campbell
 Hausfeld
WL505855AJ 110 VAC
13 Amps
2 HP
1725 RPM
? DB oilless 62 lbs 4 gal
twin
125 PSI ? CFM 4.3 CFM ? CFM $? HD

 

Compressors I have known

[photo]

This is a Central Pneumatic #40400 from Harbor Freight Tools.

It is the new official compressor for use in our haunt, saving David from lugging his compressor back and forth.

I use it only occasionally (Halloween, and a bit of spray painting), and it seems to work well. The wheels are a bit cheap - if you move your compressor around a lot, this may be a factor.

Harbor Freight occasionally changes their product line. As of May 2005, I don't see #40400 listed on their web site, but there are several that look quite similar.

 

Locating your compressor in the haunt

Once you have your compressor, find a place to put it that is (a) close to a wall outlet and (b) far from your haunt.

It is important that the compressor be close to the outlet, because these machines take a lot of power, and ordinary extension cords aren't suitable to run them. If you have to use an extension cord, make it as short as you can get away with, and use a very heavy duty model. Remember the adage that "it is better to run hose than wire."

You want the compressor in a remote location because they tend to be noisy when they run. Count on it - repeat after me "all compresors are noisy." Whenever the pressure in the storage tank runs low, the motor will come on. Unless you can work random engine sounds into your haunt, it will be a distraction - move the compressor away. Some enterprising haunters have built housings around their compressors, with sound-deadening insulation. This isn't a bad idea, but make sure that:

 

Compressor Maintenance

A compressor is a significant investment. You can't treat it as a disposable thing. You have to take care of it.

You should read and follow the maintenance instructions that come with the compressor. Some highlights:

In order to drain condensation from the air storage, look for a petcock located on the lowest part of the tank. Open it a little at a time, slowly. Sometimes you get a little water; sometimes none; sometimes a lot. The amount depends on how long the compressor has been running and how humid the air is that day.

If you fail to drain the tank, the accumulated water will eventually cause rust inside. This is unlikely to result in catastrophic failure, but will probably cause small pinholes, so the tank simply won't hold air anymore.

Given the importance and nuisance of draining the air tank after every time you use the compressor, automatic solutions have become available.

[photo]

This is a Central Pneumatic automatic compressor drain kit from Harbor Freight Tools. Item #46960-0VGA, $10.99 [October 2004]
Personally, I prefer to drain manually. I like to rock the compressor back and forth a little, and side to side - hoping to get out the last bit of water.

 

Air tools

I'm just starting to learn about this, but so far, I know...

Different types of tools require differing amounts of air. Check the air delivery rate in SCFM (Standard Cubic Feet per Minute) rating on the exact tool(s) you will be using.

Here's a rough list of air tool applications, sorted by increasing air requirements:

Air delivery rates are quoted in terms of SCFM (Standard Cubic Feet per Minute) at a given pressure.

If you are using more than one tool at once, take the highest pressure of the tools, and check the compressor spec at that pressure (or next higher pressure that the compressor lists). Then add together the SCFM for the tools and see if the compressor can do that.

Example:

This is a very conservative way of computing the requirements.

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