Hot-Melt Glue

Hot-melt glue is an adhesive traditionally sold as dry cylindrical "sticks". The sticks are inserted into a heated "gun" that melts the glue into a liquid and dispenses it.
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Concepts

Conventional "glue" does not provide instant gratification: you have to wait for it to dry. "Hot-melt" glue is a plastic material that is solid at room temperature, but melts into a sticky fluid when heated. Hot glue is easily applied from an electrically heated tool. Since all the glue has to do is cool down, it produces a fast bond.

Hot glue material is traditionally sold as cylindrical "sticks" to be fed into the dispensing "gun".

This "glue pot" or "skillet" holds a pool of hot liquid glue.

Standards

Temperature

Hot-melt glue guns come in two standard temperatures, and some glue guns can switch between temperatures: These numbers are approximate, e.g. some companies rate their high temp at 250°F. And I doubt that anybody uses sophisticated temperature control systems.

The glue material comes in three types: low, high, and dual temperature. "Dual temperature" hot glue material is probably the most common at this time.
material low temp gun high temp gun
low temp good not recommended
high temp probably won't work good
dual temp good good

When used with suitable equipment, all temperatures of material work well. I suspect that the high temperature material was the original formulation, and "low temperature" "hot glue" (sounds funny, doesn't it) was a later development.

Size

Glue sticks come in two very common sizes. [Several other sizes are used in industrial applications.]

In addition to cylindrical sticks, I have seen:

Weights And Measures

Approximate number of glue sticks per pound:
diameter length glue sticks per pound
1/4" 4" 135
7/16" 4" 45
7/16" 8" 23
7/16" 10" 18
5/8" 2" 45
5/8" 10" 9
1" 3" 12

These numbers are approximate, and depend on things like the manufacturing tolerance of the stick size. hotstik.com says that a pound of 1/4"x4" sticks contains about 110; a pound of 7/16"x4" contains about 45.

If you melted a pound of hot-melt glue material into one big lump, it would have a volume of about 27 cubic inches.

Coverage

Hot-melt glue coverage - how long a "bead" can you run, using 1 pound of glue? [This assumes that the bead is half of a cylinder with the specified diameter. I assume that volume of a pound of glue is about 27 cubic inches. Numbers are approximate.]
diameter length
1/16" 1467'
1/8" 367'
3/16" 163'
1/4" 92'
3/8" 41'
1/2" 23'

These numbers are approximate. hotstik.com has a similar table that agrees well for a 1/16" diameter bead, but predicts longer coverage for other beads.

Performance

There are numerous special formulations available, including:

Sources

Hot-melt glue, and the tools to use it, are widely available.

Craft stores, like

Home improvement stores, like

Web merchants, like

Warnings

Tips

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