Ultrasonic Misters

Ultrasonic mist units use high levels of inaudiable sound to break up water into mist droplets. This creates a fog effect.

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Here is some information on ultrasonic fog... We used an ultrasonic mister in our Halloween witch centerpiece.
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Pictures

[photo] This is the business end of a commercial ultrasonic mister. It is nice and small. It is a bit heavier than it looks - it has a lot of metal in it.

The ultrasonic waves come out of that gold-colored disk.

The black structure at the top is a water-level sensor. The unit shuts off automatically if the water level gets too low.

[photo] The mister is shown sitting on the power supply that makes it run. The power supply is, relatively speaking, huge and heavy.

It puts out 24 Volts at 1.2 Amps.

 

Sources

Small ultrasonic units are available to decorate fountains. They are often found in stores that sell fountains, and craft stores like
Michaels. As of July 2001, they cost around $30 each. If you are not careful, you can pay a lot more for them.

Mainland Mart carries a wide assortment of ultrasonic misters, including high-power units. Their prices look good, too!

Some haunters have gotten ultrasonic units by taking apart humidifiers. These cost about $40 new, but can be found for a lot less in thrift stores. If you go this route, make sure you are getting an ultrasonic humidifier; there are many kinds.

 

Market Trends

It is clear that all consumer products go through a
commercial life cycle.

Meanwhile, the market continues to differentiate, with some very interesting models available at Mainland Mart. Here are some of the more interesting models from their web site [November 2003]. The text and images are straight from their web site, and prices include shipping in the U.S.. They also list the fog output in ml/hour, which is very handy.

Item MCL011:


Item ML021:


Item MCL05:


Item M10:

Dennis says, "I have to get one of these!"

Johnson-Smith offers this Skull Fogger, Item No 29204:


 

Tips

No matter where you get the ultrasonic unit, the following advice should be followed: The limited output and heavy nature of this mist makes it good to fill small enclosed spaces, like a cauldron.

 

Fixes

Water Level Sensor

Ultrasonic misters must be covered with water in order to function. They can burn out if there isn't enough water. In order to prevent catastrophic failure when the water level gets low, most ultrasonic misters include a water level sensor that automatically turns off the unit when the water level is low. If the mister does nothing at all, suspect the water level sensor.

Step 1 - Is there really enough water? Perhaps the sensor is correct in shutting things down.

Step 2 - Find out what kind of water level sensor you have.
These drawings show three different kinds of sensors that detect the presence of water by measuring how well electricity flows through a gap.

When there is air around, the gap doesn't conduct well, and the mister shuts off. When there is water in the gap, it conducts some electricity and the mister runs.
I have also seen mechanical water level sensors with tiny plastic floats.

Step 3 - If you have a mechanical water sensor, make sure that the float is not jammed.

Step 4 - If the sensor measures electrical conductivity through a gap, perhaps your water isn't conductive enough. It is ironic that ultrasonic misters work best with distilled water, but distilled water is a poor conductor of electricity. To see if this is the case, try running the mister in tap water. If it works there, try running in distilled water, with a little tap water mixed in.

Mineral Deposits

If your unit is gummed up by mineral deposits, you can clean it with distilled white vinegar.

 

Fog Additives

Ultrasonic mist units most often are used with distilled water. There are some additives that some folks use.

Additives work with ultrasonic foggers because the mist particles have a larger droplet size, capable of carrying stuff with them. Also, the droplets are produced by mechanical means, not thermal.

[This is one benefit of the ultrasonic mist units. Glycol foggers don't work well with additives.]

Colors

There have been reports of success using ultrasonic misters with colored water or water containing UV-sensitive dyes. This sounds like a great thing, but beware the splatter factor - excess visible and UV dye will go all over the place. Also, the colors are unlikely to be intense. I would expect pastels.

Glow

On 28 Feb 2001, Jerry Seiler asked if anyone had tried Ultrasonic fogger with tonic water, which glows under black light, to produce a glowing fog. He rapidly got an answer from Michael Esch, stating "YES Tonic water glows like you wouldnt believe! But you have to let it go flat!! The bubbles carbonation messes up the works."

I haven't tried this yet, but would be inclined to use diet tonic water. Regular tonic water contains sugar, and ultrasonic misters tend to spatter, and you don't want sugar water splattered all over the place.

Fruit juice

By the way, some haunters have reported "no problems" using ultrasonic misters in punch bowls instead of dry ice.

Once again, I would suggest that you watch out for splattering. Also, clean the unit well afterwards, perhaps by running it in a bowl of distilled water for a few minutes.

Glycerin

Some folks in the Halloween-L archives have added some glycerin to the distilled water, and report a thicker fog. Others say they got no significant results.

Robert Benfield (28 Feb 2001) offered the following interesting note:

A few years ago, Jem Smoke Machine Co. were making an ultrasonic fogger,
which to my knowledge was never sold publicly.  It used a 10/90 Glycol
mix.

The problem they were having, was that after 4 or 5 hours of usage, the
transducer went off frequency and required recalibrating.  In my experiment
tonight, the glycol mixture created considerably more fog than water alone,
however after about 1 minute of use it stopped creating fog altogether, even
though the 'fountain' was still there.  I'm assuming it's the same problem
Jem was having, but I'm sure they used heavier duty transducers which made
it work longer.  I thought I broke it for sure!  But I took it out, cleaned
and dried it, and it works just fine in regular water again.

Light

Fog can always be made more dramatic through careful lighting.

Since an ultrasonic mister does not chill the water, as dry ice would, you can probably use a light stick in the water to produce light without worrying about electricity.

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